Mazak is one of the topmost CNC brands in the world. The brand has several top notch machines that give high quality machining services, and among all the models, some models have just outperformed everyone to be one of the best models in the market.
In this blog, we will discuss three outperforming CNC models from Mazak. The three models are INTEGREX, QTN, and HCN. We are going to analyse why these models are so famous among machinists, and what their top advantages are.
We will find out which of these models can be the right fit for your machining business. So, to understand all that in detail, let’s dive deep into this blog.
Details About the Models: INTEGREX, QTN, and HCN:
Here is a detailed analysis of the features of these three machine series of Mazak:
- INTEGREX Series: The first machine series that we are going to talk about is the INTEGREX Series. This machine series is famous for its philosophy of “Done in one”. These machines are made in a way that they can get different tasks done in just one machine. They can perform different actions like turning, drilling, milling, and advanced 5-axis machining in a single setup. What are the advantages of this model?
- Their main advantage is that they are multifunction CNC machines that can conduct several operations on a workpiece in one machine.
- Due to less human intervention, machining is more accurate with these CNC machines, which is also supported by their advanced MAZATROL SmoothAI CNC control system.
- The machines are also highly versatile. They can handle different kinds of work, the simple ones and the complex ones. They can also work on multi sided products.
- Their machines also have great thermal control features. They have a ball screw core, cooling, and spindle temperature management feature for consistent accuracy.
- It has a huge lineup of machines with some top notch models like i400s, i100H, and INTEGREX eV.
Typical applications of Mazak INTEGREX machines:
- Used for manufacturing aerospace products like Engine brackets, structural components, and complex housings.
- Used for automotive parts like Gears, shafts, and engine parts with tight tolerances.
- Used for High-mix, low-volume precision medical devices.
- Mazak QTN Series: The QTN series stands for Mazak Quick Turn Series. These machines are made for customers who want to do high precision turning operations. They are a cost effective and highly productive turning center machine, helping you to make different cylindrical elements. Why is it so popular?
- They are well celebrated for their high end turning performance. Their built-in motor spindle design eliminates power loss from bolts and gears. They also have a very fast cycle time.
- There is a wide range of options for this series. You can choose a basic 2-axis model or a model with a second spindle feature that helps with continuous turning operations.
- These machines bring stability during heavy machining work. The roller guides and robust frames offer stable and high precision machining.
- These machines have a great thermal management system, with the INTELLIGENT THERMAL SHIELD helping to maintain the accuracy.
- They have different machines in their lineup, with some high quality machines like 200MS, 350MSY, and 450MY.
Typical applications of Mazak INTEGREX machines:
- Used in the automotive sector for gears, shafts, and engine components.
- Used for Hydraulics, Defense, Agricultural machining of steel, aluminum, brass, and plastics.
- They are also used for general manufacturing in small batches and large volumes.
- Mazak HCN Series: The HCN series is are horizontal machining center of Mazak, which is engineered for high volume production. They can do high speed and high precision machining of prismatic parts. These machines are known for their good chip evacuation feature, too. Why is this series so famous?
- These machines are designed for high volume production. One of the most celebrated feature of the machines of this series are their automatic pallet changers, helping to make the machining process much more efficient and productive.
- The machines of this series are known for their rigidity. The moving table design, along with a robust structure, provides exceptional rigidity during the machining process.
- The machines are also appreciated by the customers for their energy efficiency. Their advanced coolant management system and energy monitoring system are the reasons behind the appreciation.
- The series features a lot of machines with some great models like the HCN4000NEO, HCN6800NEO, and HCN12800.
Typical applications of the HCN series of Mazak:
- Used for the manufacturing of Engine blocks, transmission housings, and high-volume components in the automotive sector.
- Used for manufacturing heavy equipment like large castings, housings, and other parts that exclusively need horizontal machining.
Which One to Choose: INTEGREX, QTN, or HCN?
Here is which one of these machine series’ models you should choose for your machining works:
Choose INTEGREX if: you need multi tasking machines, you need machines that offer unparalleled efficiency, you want to eliminate the need for multiple setups, and you need a machine that can manufacture complex geometrical parts.
Choose QTN if: you need a CNC machine with a compact design, you want to produce turned parts at high volume, you want a machine that gives a balance of performance and high volume, and you want cycle time optimization.
Choose HCN if: you want high volume production, you want automation capabilities, you need multi surface machining, you want to work with heavy workpieces, and you want to make complex parts.
Conclusion:
Mazak has been serving several customers all around the world with their top notch machines, and most of them really appreciate the machines’ services, and these three models: INTEGREX, QTN, and HC, are the best performing ones among other Mazak machines. They bring more business to the company. If you also want to buy their used models, then you can check for used Mazak INTEGREX, Mazak QTN, and Mazak HCN on our site.
