CNC machines are the backbone of any manufacturing plant. Getting a dysfunctional or problematic CNC machine will just destroy your business. So the best choice you can make for your business is to buy a CNC of a brand that ensures top notch machines for you and have a history of doing so. When the discussion flows as to which CNC brand can be best for your machining works, two names DMG Mori and Mazak just hit anyone’s brain without any effort. But if you can go with only one of those two, which one should you choose? Let’s find that out by diving deep into the differences between DMG Mori and Mazak.
Key differences between Mazak and DMG Mori:
Here are some of the major differences between the CNC machines of DMG Mori and Mazak:
- Company background and machine lineup:
- DMG Mori is a brand formed out of the merger of two heavy weight CNC brands, Deckel Maho (DMG) of Germany and Mori Seiki of Japan. The new brand has both Germany’s engineering excellence and Japan’s manufacturing superiority. This brand is known for its continuous innovation and broad portfolio of machines which includes turning machines, 3 and 5-axis milling machines, laser, additive, grinding, and ultrasonic machines.
- Mazak is a century old Japanese CNC brand that was founded in 1919, with headquarters in Oguchi. The machines of Mazak are well celebrated all around the world for being robust and user friendly. They are also the pioneers of the multi tasking CNC machines. Currently, they have a huge spectrum of products like Multitasking machines (INTEGREX), 5-axis machining centers, turning centers, horizontal and vertical machining centers, and laser processing machines.
- Control systems:
- DMG Mori CNC machines mainly use SIEMENS and FANUC controls, which offer a wide range of programming capabilities. They also have a CELOS app based interface that offers graphical programming features, shop floor integration, and support with SIEMENS and FANUC. They help in integrating various operations like job preparation, maintenance, and monitoring.
- Mazak has its own highly famous proprietary control system known as Mazatrol, and the main reason behind its popularity is its user-friendly interface, which helps even layman operators to machine complex parts without having any deep G-code knowledge. Integrated MazaCAM facilitates communication between Mazatrol and G-code and also supports CAD-to-CAM workflows.
- Automation and Industry 4.0:
- DMG Mori has been a pioneer in hybrid manufacturing and has consistently stayed ahead of the curve in terms of innovation. Their machines provide a wide range of automation solutions like pallet handling systems, workpiece handling, robotic cells, and automated guided vehicles. Their modern machines are made for industry 4.0 standards with features like machine monitoring, data integration, and easy integration with smart factory setups.
- For Mazak, the INTEGREX machine series continues to be a benchmark for multitasking machines. The advanced and controlled software suite of Mazak aims to optimize the machining performance. Their machines also provide different automation solutions like gantry loaders, robotic integration, and bar feeders. They also have some other advanced features like an intelligent thermal shield, active vibration control, and intelligent safety shield.
- Support and services:
- DMG Mori has a history of strong services, with the support networks of two giant companies coming together, the network has just been stronger. Also, their machines are really reliable and durable, but the parts can be costlier for you depending on the location. Their remote diagnostic services through CELOS also make them a well celebrated CNC brand.
- Mazak is widely recognized for their super responsive support network, especially in the United States of America. Their “Single Source Support” concept and an extensive focus on training are made to ensure that the customers are able to maximize the use case of their CNC machines.
Use case recommendations:
Here’s a detailed account of which of the two brands you should choose for your business and why:
- If you need high precision then go with DMG Mori, as it is known for CNC machines that can help with complex machining works.
- If you need conversational programming or versatility then go with Mazak.
- If you need hybrid machining or additive needs, then DMG Mori seems to be the better option.
- If you are looking for a brand with strong support then you can go with Mazak as they have a very strong support network, especially in North America where they can ship the majority of parts in just one day.
Conclusion:
DMG Mori and Mazak are two of the most respected names in CNC machining, both offering cutting-edge technology, robust performance, and a wide range of models tailored for high-precision manufacturing. DMG Mori is known for its German-Japanese engineering excellence and innovation in automation, while Mazak earns its reputation for reliability, multi-tasking capabilities, and a strong U.S. manufacturing footprint.
Each brand delivers exceptional quality, but the right choice depends on your production goals, complexity of parts, and integration needs.
Ready to explore further?
Visit our Used DMG Mori CNC Machines page and Used Mazak CNC Machines page to learn more and find the perfect machine for your operation.