How does manual mode differ from automatic mode on a CNC machine

How does manual mode differ from automatic mode on a CNC machine?

CNC machines are an integral part of the machining industry today. The whole sector will collapse like cards without the CNC machines. These machines are changing the working style of all the sectors that need milling or manufacturing work. They have kind of automated the whole process of product manufacturing, but not totally. They haven’t been able to automate it totally because CNC machines can work in two types: one is automatic while the other one is manual, which makes manual intervention mandatory. Both types of CNC machines are great for your manufacturing setup and have their advantages and disadvantages. If you are curious about all that then let’s dive deep and find out the difference between manual and automatic CNC machines. 

Manual CNC machines

First, we will be discussing the manual CNC machines. Manual mode CNC machines allow the operator to control the movements of the CNC machine. The machine’s movement is not controlled by any pre-programmed code in this system. Here the movements are controlled by the direct inputs of the operator. 

Key features of manual mode

1. Direct control – The operator gets direct control over the movements of the CNC machine which helps them with products that need precise movement and also customization. 
2. Tool and workpiece setup – One of the most important steps in manual CNC machining is positioning the tool to touch off a workpiece and also aligning and clamping different workpieces. 
3. No pre-programming – The manual mode CNC machines don’t need any pre-programmed codes to run, which makes it ideal for operators with not high tech knowledge or even for small production units. 
4. Flexibility – The manual CNC machining process is also a very flexible one for the operator as it helps them make any modifications in the middle of the operation helping in making custom products. 

Advantages of  manual mode CNC

1. High precision –  When working in manual mode, it gives the operator supreme control over the machines’ operations which makes it the best fit for complex and intricate engineering works. 
2. Quick setup – Manual mode helps in easy setup of the machines and testing of the CNC machines which further helps in reducing the downtime and increasing the overall productivity of production. 
3. Skill development – If the operator is a novice in the industry then working with manual mode CNC machines can help them learn everything about CNC machining, and develop the operator skill at the best level. 

Limitations of manual mode

1. Time consuming – Manual CNC machining work is time consuming as the operator needs to control everything manually, which also brings the production rate at a low speed which further affects overall productivity. 
2. Higher risk of operator error – In manual CNC machining, the risk of operator error becomes too high because in automated machining it’s all done as per the programmed instructions. 
3. Lower repeatability – Manual CNC also makes it hard in case of repeatability of product manufacturing, because there is always a chance of human error during every product production. 

Automatic mode of CNC

Now, we need to speak of automatic CNC machines. The project of these machines is automated and it does the work following the programmed instructions given to the machine. They don’t need continuous operator input. Programs are typically written in G-code, which further dictates the machine’s actions, speed, and feeds. 

Key features of automatic mode

1. Pre-programmed instructions – The automatic mode of CNC machines is all about running the machine with pre-programmed instructions and no need for manual intervention during the machining process. 
2. Lights out manufacturing – Once the program is uploaded and the machine starts it works then it will continue to work for the whole shift without any need for the operator to stand and monitor it. 
3. Efficiency – Automation has highly benefited the manufacturers in case of efficiency. The automatic mode of CNC machines can actually create products at a fast rate with a very low chance of any damage. 
4. Enhanced safety – Automatic CNC machining works help the operator to stay away from the cutting tools helping in providing a safe working condition. 

Advantages of automatic mode CNC

1. Mass production – Automatic CNC machining is a very fast process of production, without any human intervention or no need for modification which makes it a great choice for mass production. 
2. Reduced labor cost – What will take 10 people to do in manual CNC operations can be done by fewer numbers of people when it comes to CNC machining and that also helps you to bring down the labor cost, increasing the profitability.
3. Seamless machining of complex parts – Parts that are very complex to engineer especially with manual efforts can actually be done very easily with the help of CNC machines making it a right fit for complex machining businesses. 

Limitations of  automatic mode

1. Higher setup time – Setting up a CNC machine for automatic machining will cost you more time compared to manual machining, especially for toolpath generation and rigorous program proving. 
2. Requires skilled programmers – If you are suddenly shifting to automatic CNC machining then you will have to pay a high upfront cost to hire skilled programmers or train your employees for that.
3. Less flexibility – For every small change, you will have to stop, rewrite the program, load it, and restart the machining again, which makes it less flexible. 

Comparative Analysis: Manual mode Vs Automatic mode

Conclusion

In conclusion, both the automatic and manual CNC machining modes have their advantages and disadvantages so you need to select the one whose advantages are going to help your business the most. Read all their features and find out which one is the must have as per your business requirements.